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Your Trusted Partner for Polyurethane & Rubber Solutions
Hallam Polymer Engineering is a family-owned manufacturing company specialising in polyurethane and rubber mouldings with over 50 years of industry experience. As the world's only supplier of V-THane high-performance polyurethane, we serve prestigious and public sector organisations through our expertise in custom moulding and material innovation. Our commitment to quality is supported by a dedicated team, many of whom have remained with the company for decades, ensuring consistent product excellence.

We expanded our capabilities through strategic investments in rubber processing and the acquisition of King Plastics, enabling us to offer comprehensive solutions across polyurethane, rubber, and engineering plastics. Our focus on continuous improvement and future-oriented investments maintains our position at the forefront of this demanding industry.
Services
Polyurethane Wheels Roller Refurbishment Rope Protectors Custom Moulding Plastic Components Seals & Gaskets Sheet Fabrication Bushes Manufacturing Tube Casting Rod Production
Highlights and features
  • We offer over 50 years of specialist experience in polyurethane moulding
  • Our proprietary V-THane material provides superior performance characteristics
  • In-house manufacturing capabilities for complete quality control
  • Comprehensive service from design to production of custom components
  • Proven expertise in solving complex industrial material challenges
Services
Polyurethane Wheels
We manufacture precision polyurethane wheels for industrial applications including transport systems, production lines, and abrasive belt grinding. Our direct-bonding process ensures superior metal-to-tyre adhesion, while V-THane material provides exceptional durability and performance in demanding environments. Available in plain, grooved, or chamfered designs with custom hardness options.
Roller Refurbishment
Our roller refurbishment service restores industrial rollers with polyurethane or rubber coatings. Using advanced bonding techniques and V-THane material, we extend equipment lifespan while maintaining dimensional accuracy. This cost-effective solution maintains performance standards for continuous production line applications across multiple industries.
Rope Protectors
V-THane polyurethane rope protectors prevent abrasion damage in marine towing operations. Available as sleeves or shoes in multiple duty ratings, these protectors reduce rope failure risks while maintaining flexibility in extreme conditions. Our patented designs have been trusted by global shipping operations for over 45 years.
Custom Moulding
Our bespoke moulding service creates custom polyurethane parts from prototype to production. With 50+ years' experience and advanced manufacturing capabilities, we produce complex components with tight tolerances. Solutions include metal-encased parts, solid springs, and specialist engineering components for demanding industrial applications.
Plastic Components
Through King Plastics acquisition, we supply engineering plastics in sheet, rod, and tube formats. Our plastic components complement polyurethane solutions, offering alternative material properties for specific applications. We provide machining services and material advice to ensure optimal performance characteristics for industrial requirements.
Questions
What industries do you serve?
We supply polyurethane components to transport, marine, manufacturing, water processing, and engineering sectors globally.
Can you manufacture custom-sized components?
Yes, we produce bespoke polyurethane parts to exact specifications including non-standard dimensions and material properties.
Do you offer material selection advice?
Our technical team provides expert guidance on material hardness, composition, and design optimisation for specific applications.
What repair services are available?
We offer wheel retyring, roller recoating, and component refurbishment services to extend equipment lifespan cost-effectively.
How do you ensure product quality?
Our quality assurance system includes material testing, process control, and dimensional verification throughout production.
Can you supply prototypes?
Yes, we produce prototype components to validate design and material performance before full production.
Reviews (1)
Dean Allaway
Aug 05, 2019 Report
I would give this company zero stars if possible! I contacted this company via email asking if some polyurethane spacers could be made to my spec and attached technical drawings. The reply I received was very blunt stating only "our moulds do not work like that", with no offer of an alternative solution or alternative company who may be able to assist. I responded asking if they could make my spacers with an adjustment to my spec but this was ignored. I then sent a different email asking if my spacers could be cut to size from polyurethane sheet. The response stated they could not cut them to