Business Details
Custom Foam Inserts & Protective Cases for Precision Protection
MSA Foams Ltd has established itself as a leading UK foam converter with a commitment to precision engineering and tailored solutions. Since its acquisition by Peli Products UK in 2012, the company has expanded its manufacturing capabilities and expertise, serving diverse sectors including aerospace, defense, automotive, and energy. Our MPAS-certified designers and ISO9001-accredited processes ensure compliance with rigorous military packaging standards, while our nationwide team of consultants provides personalized guidance through every project phase. With state-of-the-art 3D scanning technology and advanced CNC machinery, we deliver custom foam inserts that combine durability with exacting specifications.Our dedication to sustainability is demonstrated through solar panel installation, reducing carbon emissions by over 45 tonnes annually. By integrating corporate branding options like digital printing and laser engraving, we offer holistic solutions that protect equipment while enhancing professional presentation. The companys 32,000 sq. ft. facility in Dorset supports end-to-end production, from initial design consultation to quality-assured delivery.
Services
Custom foam inserts
Protective cases
Materials handling solutions
Military packaging
Corporate branding
Highlights and features
- 20+ years of foam engineering expertise with MPAS-certified designers
- Nationwide team of specialist consultants for personalized project guidance
- ISO9001-accredited quality management systems and military packaging approval
- In-house digital printing and laser engraving for corporate branding
- Solar-powered manufacturing facility with sustainability commitments
Associations and certifications
- ISO 9001
- MPAS
- Zotefoams
Services
Custom foam inserts
Precision-cut foam inserts protect sensitive equipment during transport and storage. Our solutions cater to aerospace, defense, and industrial sectors using Zotefoams materials. Each insert is CNC-machined to exact specifications, ensuring shock absorption and secure fitment while maintaining ISO9001 quality standards.
Protective cases
Durable protective cases from Peli and other brands combine with custom foam linings for complete equipment protection. Available in multiple sizes and configurations, these cases withstand extreme conditions while offering customizable branding options through digital printing and laser engraving technologies.
Military packaging
MPAS-certified military packaging solutions meet UK Ministry of Defence standards. Our team designs SPIS-compliant packaging for weapons systems, communication equipment, and field gear using corrosion-resistant materials that ensure traceability and durability in challenging operational environments.
Materials handling
Custom materials handling solutions include foam-padded containers and dividers that prevent damage during component transportation. We supply lightweight metal containers and Eurocontainers with tailored foam fittings that enhance workflow efficiency across manufacturing and logistics operations.
Corporate branding
In-house branding services apply corporate identities to protective cases through digital printing and laser engraving. This customization extends to nameplates, labels, and batch identification while maintaining the structural integrity of protective packaging solutions.
People
Carly Brown
Business Development Manager
Specializing in East England, Carly provides expert consultation on custom foam solutions with over a decade of packaging industry experience.
Indy Devgun
Business Development Manager
Covering Midlands and Wales, Indy combines technical knowledge with client-focused service to deliver tailored foam engineering projects.
Lucy Connor
Business Development Manager
North East specialist Lucy offers comprehensive packaging solutions with particular expertise in industrial applications and materials handling.
Elizabeth Mellor
Business Development Manager
Elizabeth serves North West clients with precision foam inserts, leveraging her background in logistics packaging optimization.
Rory O'Callaghan
Sales Manager
Government and Northern Ireland liaison Rory specializes in defense sector packaging solutions with MPAS accreditation expertise.
Questions
What industries do MSA Foams serve?
We provide solutions for aerospace, automotive, defense, broadcast, energy, engineering, and marketing sectors with customized foam packaging.
Are your foam inserts military specification compliant?
Yes, our MPAS-certified team designs packaging meeting UK Ministry of Defence standards for military equipment transportation.
Can you brand protective cases with company logos?
We offer digital printing and laser engraving services to apply corporate branding to cases and foam inserts.
How do you handle nationwide projects?
Our consultants cover all UK regions, providing local expertise while maintaining centralized quality control at our Dorset facility.
What foam materials do you use?
We work with Zotefoams' Plastazote and Evazote, plus polyethylene and polyurethane, selected for density and protection requirements.
Do you offer sustainable packaging solutions?
Our facility uses solar power, and we optimize materials to reduce waste while maintaining protective performance standards.
