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24 Years
experience
Your Trusted Partner for Precision Plastic Injection Moulding Solutions
Cornick and Morris is a precision plastic injection moulding company dedicated to delivering world-class quality products and services at competitive prices. Established in 2002 following the acquisition of TJ Mouldings Ltd, we operate from a 9,000 sqft facility in Malvern equipped with 11 injection moulding machines ranging from 50 to 400 tonnes. Our team brings 35 years of combined experience in first-tier automotive project leadership, ensuring rigorous project management and cost-effective solutions tailored to client needs. We specialise in complex insert moulding for safety-critical and visually demanding products, supported by on-site tool making, machining, and post-processing capabilities. Our commitment to continuous improvement through methodologies like Kaizen and TPS drives excellence in quality, cost, and delivery.

Accredited with environmental management systems, we conduct APQP and PPAP validation to guarantee product integrity across industries such as automotive, aerospace, and defence. With batch sizes from 100 to 1,000,000 units, we offer flexibility while maintaining tight tolerances in technical materials. Our European delivery service ensures timely product availability, backed by a quality assurance team that utilises statistical capability studies and SPC for ongoing process control. We pride ourselves on reducing client costs without compromising on the exceptional standards that have driven our 1000% sales growth since inception.
Services
Plastic Injection Moulding Insert Moulding Project Management Tool Making Machining Services Assembly & Decoration European Delivery Quality Assurance
Details
  • Year established: 2002
Highlights and features
  • We offer batch sizes from 100 to 1,000,000 units to meet diverse production needs.
  • Our team has 35 years of combined experience in automotive project leadership.
  • We provide on-site tool making and post-processing for complex parts.
  • We utilise Kaizen methodologies to drive continuous quality and cost improvements.
  • Our quality assurance processes include APQP and statistical capability studies.
Services
Plastic Injection Moulding
We manufacture precision plastic components using advanced injection moulding machines ranging from 50 to 400 tonnes. Our capabilities include tight-tolerance technical materials for industries such as automotive and aerospace. With over 40 years of combined technical expertise, we ensure high-quality outputs tailored to client specifications.
Insert Moulding
Specialising in safety-critical and visually demanding insert moulding, we produce components for electrical machinery and optical applications. Our team leverages decades of experience to deliver reliable solutions for technically challenging projects across automotive and defence sectors.
Project Management
Our project management covers design, development, and logistics with a 35-year track record in automotive leadership. We ensure timely delivery and budget adherence while integrating cost-reduction strategies and quality assurance throughout the production lifecycle.
Tool Making
On-site tool making and maintenance support complex part production. Our facilities enable rapid prototyping and adjustments, ensuring precision and efficiency in mould creation for diverse industrial applications.
Quality Assurance
We implement APQP and PPAP validation alongside statistical process control to guarantee product integrity. Our quality team conducts defect analysis and capability studies, ensuring compliance with stringent industry standards and client requirements.
Questions
What industries do you serve?
We provide plastic injection moulding services for automotive, aerospace, defence, construction, and electronics industries across the UK and Europe.
What batch sizes can you handle?
We produce batches ranging from 100 to 1,000,000 units, offering flexibility to meet varying production demands without over-ordering.
How do you ensure product quality?
We use APQP, PPAP validation, and statistical process control (SPC) to maintain quality. Our team conducts defect analysis and capability studies for consistent compliance.
Do you offer delivery services?
Yes, we provide European delivery to ensure timely receipt of your plastic injection moulded components.
What is your experience in automotive projects?
Our management team has 35 years of combined experience in first-tier automotive project leadership, covering design, logistics, and production.
Can you handle complex or technical moulding?
Yes, we specialise in complex insert moulding for safety-critical and visually demanding products, including optical surfaces and technical material grades.