Business Details
Trusted Composite Training & Consultancy Solutions
North Composites Engineering is a world-class specialist in composite training, consultancy, and equipment supply for the aerospace, marine, wind turbine, and automotive sectors. Our fully equipped training facility features the latest ATEX-rated clean air extraction system, ensuring optimal learning conditions. Our courses are delivered by industry professionals with extensive experience in composite design, manufacture, and repair, fostering best practices and knowledge transfer to enhance our clients' competitive edge. We provide confidential consultancy services, supporting projects from concept design to full-scale production, with expertise spanning over 25 years across all composite sectors. Our UKAS-accredited calibration laboratory ensures precision in thermal, pressure, and vacuum measurements, meeting international standards. We manufacture bespoke composite curing ovens, vacuum tables, and repair equipment, tailored to meet specific client requirements.Our team includes highly qualified engineers with decades of experience in composite analysis, bonded structures, and aircraft repair, serving tier 1 aviation teams and multinational corporations. We are the only approved composite trainer by JOSCAR, recognised for delivering services that exceed customer expectations. Our facilities enable on-site testing of composite solutions using resin infusion and out-of-autoclave curing methods. We offer flexible learning approaches, including scheduled and bespoke courses, ensuring individual progression and complete client satisfaction. Our commitment to innovation and technical excellence positions us as a trusted partner for businesses seeking to advance their composite capabilities.
Services
Composite Training
Consultancy
UKAS Calibration
Equipment Supply
Aircraft Repair Courses
Manufacturing Services
Bespoke Courses
Resin Infusion
Tool Design
NDT Equipment
Highlights and features
- We offer over 25 years of consultancy experience across all composite sectors.
- Our team includes UKAS-accredited calibration specialists for precision testing.
- Bespoke courses tailored to individual or company-specific requirements.
- We provide state-of-the-art facilities with ATEX-rated clean air extraction.
- Recognised by JOSCAR as the sole approved composite trainer.
Associations and certifications
- UKAS
- JOSCAR
Services
Composite Training
We deliver comprehensive composite training for aerospace, marine, and automotive sectors. Our courses cover wet lay-up, pre-preg, resin infusion, and advanced repair techniques. Designed for technicians, engineers, and designers, our programs combine theoretical knowledge with hands-on practice using industry-standard equipment and methodologies.
Consultancy
Our consultancy services support composite design, manufacturing, and lifecycle development. With over 25 years of industry experience, we provide tailored solutions for material selection, process optimisation, and equipment specification. Our experts assist businesses from concept design to full-scale production, ensuring compliance with sector-specific standards.
UKAS Calibration
We offer UKAS-accredited calibration for thermal, pressure, and vacuum measurement systems. Our laboratory meets ISO/IEC 17025 standards, providing certificates of compliance against manufacturer specifications. Services include interim testing, recalibration, and verification of equipment to ensure accuracy and adherence to UKCA regulations.
Equipment Supply
We design and manufacture bespoke composite curing ovens, vacuum tables, and repair equipment. Our solutions include temperature-controlled systems, debulking tools, and mobile dust extraction units. Custom-built to client specifications, our equipment enhances efficiency in composite manufacturing and repair processes across multiple industries.
Aircraft Repair Courses
Our aircraft composite repair courses cater to civil and military sectors, accredited by BAE Systems. Training includes advanced techniques for bonded structures, metal-to-metal repairs, and 787-specific methodologies. Delivered by specialists with decades of experience in aviation composites, ensuring compliance with aerospace safety and quality standards.
People
Dr Brian Henderson
Director
Dr Henderson holds a PhD in Composite Analysis from the University of Manchester. He has consulted for ACG and Formula 1 teams, specialising in composite design and NDT testing. With extensive teaching experience, he delivers training to tier 1 aviation teams and independent learners.
Bernadette Gibbs
Business Director
Bernadette has over 20 years of experience in composite manufacturing and training. She has managed aerospace supplier chains and developed composite programmes for tier 1 and 2 companies, focusing on growth and innovation in advanced engineering sectors.
Lee Waugh
Composite Analyst
Lee graduated in Mechanical Engineering and specialises in composite testing and FEA analysis. His expertise includes wind turbine blade materials and programming languages like Python and C. He contributes to R&D projects and electrical design at North Composites.
Michael Donnelly
Trainer
Michael has decades of experience in aircraft composite repairs, including roles with British Airways and Saudi Arabian Airlines. He specialises in bonded structures and oversees advanced composite workshops, providing hands-on training for technical and AOG repairs.
Douglas Forsyth
Trainer
Douglas is an aircraft engineer with over 20 years in composite and metal repairs. He manages repair station operations, ensuring compliance with CAA standards. His expertise includes structural repairs, client negotiations, and team leadership in aviation maintenance.
Questions
What composite training courses do you offer?
We provide courses in wet lay-up, pre-preg, resin infusion, composite repair, and aircraft-specific programmes. Bespoke options are available for individual or company needs.
Are your training facilities equipped with industry-standard tools?
Yes, our facility includes ATEX-rated extraction systems, resin infusion equipment, and out-of-autoclave curing tools for hands-on, real-world training experiences.
Do you offer consultancy for composite manufacturing?
Yes, our consultancy covers design, process optimisation, equipment selection, and lifecycle development, tailored to aerospace, marine, and automotive sectors.
Is your calibration service UKAS accredited?
Yes, our laboratory meets ISO/IEC 17025 standards, providing UKAS-accredited calibration for thermal, pressure, and vacuum measurement systems.
Can you manufacture custom composite equipment?
Yes, we design and build bespoke curing ovens, vacuum tables, and repair tools to meet specific client requirements, ensuring precision and durability.
Are your trainers industry professionals?
All trainers are experienced engineers with decades of expertise in composite design, repair, and manufacturing across aerospace, marine, and automotive sectors.
