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Business Details
19 Years
experience
Your Trusted Motorcycle Design Studio in Kenilworth
Established in 2007 by Chris Hennegan, CHD Design Works has built a globally-acclaimed reputation for delivering motorcycle and powered-two-wheeler projects from concept to production. Our team brings extensive experience working with leading OEMs and transportation companies, specialising in styling, engineering, and consultancy services. We are best known for our long-standing collaboration with Triumph Motorcycles, where we have consistently delivered innovative designs that set industry benchmarks. Our expertise spans the full design lifecycle, from initial concept ideation to final production release, with a focus on maintaining design integrity under tight deadlines. We utilise advanced software tools including PTC Creo, Autodesk Alias, and Siemens NX to ensure precision and efficiency.

Our purpose-built UK studio features cutting-edge facilities such as a 3-axis clay mill and Faro Arm scanner, enabling rapid prototyping and iterative development. We prioritise client collaboration, adapting our processes to meet specific project requirements while maintaining rigorous quality standards. Our commitment to excellence is demonstrated through a 25-year industry legacy and a track record of award-winning designs. We continuously invest in refining our methodologies to compress design cycles without compromising creativity or technical feasibility. This dedication ensures we consistently exceed client expectations while pushing the boundaries of two-wheeled vehicle design.
Services
Concept Design CAD Modelling Clay Milling Design Engineering Production Release
Details
  • Year established: 2007
Highlights and features
  • We have 15+ years of motorcycle design expertise with Triumph Motorcycles
  • Full in-house capabilities from concept to production delivery
  • Purpose-built UK studio with 3-axis clay milling and scanning technology
  • Proven track record in compressing design cycles without compromising quality
  • Specialised in both traditional styling and digital design methodologies
Services
Concept Design
Our concept design service transforms initial ideas into detailed 3D proposals using advanced software tools. We deliver sketch reviews, rendered presentations, and feasibility studies while considering manufacturing constraints. Our team specialises in creating innovative styling solutions that balance aesthetics with technical requirements for motorcycle development.
Clay Milling
We utilise a 3-axis milling machine to create precise clay models for design validation. This process enables rapid iteration between digital and physical models, maintaining design integrity throughout development. Our facilities support full-size motorcycle modelling with integrated scanning capabilities for accurate data transfer.
Design Engineering
Our engineering team integrates technical feasibility into design concepts, ensuring compliance with manufacturing and homologation requirements. We provide detailed component release and concept engineering services that bridge creative vision with production realities for powered-two-wheeler projects.
Production Release
We maintain design integrity through final sign-off and production launch phases. Our services include A-class surface delivery, hard model creation, and digital approval presentations using VRED technology. We specialise in resolving last-minute challenges while preserving design intent during critical production transitions.
CAD Modelling
We employ industry-leading software including PTC Creo, Autodesk Alias, and Siemens NX for comprehensive digital design solutions. Our capabilities span from initial concept surfaces to final production-ready CAD data, supporting seamless integration across all project phases with precision and efficiency.
People
Chris Hennegan
Founder
With 25+ years in motorcycle design and engineering, Chris established CHD Design Works in 2007. He leads design projects from concept to production, leveraging his expertise in styling and technical development to deliver award-winning two-wheeled vehicles.
Questions
What design services do you offer for motorcycle development?
We provide end-to-end motorcycle design services including concept creation, clay modelling, CAD development, engineering integration, and production support for both traditional and electric-powered two-wheeled vehicles.
How long have you specialised in motorcycle design?
Our team has over 25 years of combined motorcycle design experience, with the company itself established in 2007 by lead designer Chris Hennegan.
What makes your design process unique?
We combine traditional styling techniques with advanced digital tools and in-house prototyping capabilities to maintain design integrity while optimising development timelines through integrated workflows.
Do you work with international clients?
Yes, we serve global OEMs and transportation companies from our UK-based studio, with a proven track record of delivering projects for international motorcycle manufacturers.
What software tools do you use for design projects?
We utilise industry-standard packages including PTC Creo, Autodesk Alias, Siemens NX, Polyworks, and Autodesk VRED for comprehensive digital design and visualisation solutions.