Business Details
21 Years
experience
Emergency
services
Trusted Engineering Specialists in Greystoke
Established in 2005, Foretract Engineering Limited has built an international reputation for delivering precision engineering solutions to the marine, power generation, oil and gas sectors. Our expertise in spark erosion and on-site machining enables us to tackle complex challenges such as broken stud removal and turbine overhauls with speed and safety. Utilising in-house designed portable equipment, we provide tailored services to leading defence contractors, engine and turbine OEMs, and service companies worldwide.Our team specialises in minimising downtime during critical operations, offering both planned maintenance and emergency response capabilities. With a focus on innovation and reliability, we have successfully completed projects across the UK, Ireland, and globally, ensuring strict adherence to tolerances and operational efficiency. Our commitment to quality is demonstrated through our ability to handle hardened materials and tight-access situations, making us a trusted partner for challenging engineering tasks.
Services
Spark Erosion
On-site Machining
Stud Removal
Turbine Overhaul
Broken Tap Removal
Details
- Year established: 2005
Highlights and features
- Internationally recognised expertise in spark erosion and on-site machining
- In-house designed portable equipment for challenging environments
- Serving leading defence contractors and OEMs globally
- Specialised in removing seized studs from turbines and engines
- Fast, efficient solutions minimising downtime
Services
Spark Erosion
Specialist spark erosion services remove broken studs and bolts from engines and turbines using portable equipment. Our method safely handles hardened materials without damaging threads, ideal for marine diesels and power generation turbines. Clients benefit from rapid deployment and minimal downtime during critical operations.
On-site Machining
Precision on-site machining solutions for marine and industrial equipment, including flange facing and line boring. We service cranes, engine bedplates, and radar bases with custom tools. Our capabilities ensure exact tolerances and alignment for critical components in operational environments.
Stud Removal
Expert removal of seized or broken studs from turbines and engines using spark erosion technology. We handle hardened materials in tight spaces, including steam turbine flange studs and exhaust duct fasteners. Our process preserves thread integrity while accelerating repair timelines.
Turbine Overhaul
Comprehensive turbine overhaul support during planned or emergency shutdowns. We remove casing studs and prepare threaded holes for reassembly, working on frame 5-9 turbines and aero-derivative units. Our services reduce downtime and ensure operational readiness.
Broken Tap Removal
Portable spark erosion solutions for removing broken taps and drills in machine shops or on-site. Our equipment safely extracts carbide tools from deep holes without damaging surrounding materials, addressing challenges in precision manufacturing and repair environments.
Questions
What is spark erosion used for?
Spark erosion removes broken studs and bolts from engines and turbines without damaging surrounding threads, using electrical discharge to erode hardened materials.
Do you work on marine engines?
Yes, we specialise in marine diesel and gas engine cylinder head stud removal, providing rapid solutions to minimise vessel downtime.
Can you handle emergency turbine shutdowns?
Our team is available 24/7 for emergency turbine shutdowns, removing seized studs and preparing components for reassembly to reduce operational delays.
What machining services do you offer?
We provide on-site flange facing, line boring, and bedplate machining for marine and industrial equipment, using portable tools to meet exact tolerances.
How do you remove broken taps?
Our spark erosion equipment extracts broken taps and drills from deep holes without damaging threads, ideal for hardened carbide tools in manufacturing settings.
Which industries do you serve?
We work in marine, power generation, oil & gas, and defence sectors, supporting OEMs and contractors with precision engineering solutions.
