Business Details
Emergency
services
Industrial Heat Exchangers & Coolers in Rugeley
Established in the 1980s, GDM Cooler Manufacturing has become a leading UK-based specialist in industrial heat transfer technology. Our expertise lies in the design, manufacture, and reconditioning of oil coolers, charge air coolers, and water radiators for diverse industries including OEM, commercial vehicles, rail, and motorsport. With in-house thermal prediction software and a team of certified welders, we deliver bespoke cooling solutions tailored to exact specifications. Our commitment to quality is evidenced by our ISO 9001:2008 certified processes and exclusive status as the UK's sole manufacturer of aluminium plate and bar coolers. We pride ourselves on rapid lead times, offering repairs and replacements within 24-48 hours for urgent requirements. Our technical team provides comprehensive support from concept to completion, including diagnostic testing, machining, and powder coating services.Serving clients globally, we combine decades of experience with cutting-edge technology to ensure optimal thermal management solutions. Our reputation for reliability is built on over 20 years of reconditioning expertise and a customer-centric approach that prioritises prompt, transparent communication. From standard cooler packs to complex bespoke designs, we maintain rigorous quality control across all manufacturing and repair processes. This dedication to excellence has earned us partnerships with industry leaders like JCB, Komatsu, and Caterpillar while maintaining flexibility to serve smaller operations with equal attention to detail.
Services
Oil Cooler Manufacturing
Charge Air Cooler Repairs
Water Radiator Re-coring
Industrial Heat Exchangers
Bespoke Cooler Design
Cooler Fabrication
OEM Cooler Manufacturing
Rail Cooler Repairs
Motosport Cooler Manufacturing
Diagnostic Testing
Highlights and features
- We offer 40 years of specialist experience in industrial heat transfer technology
- Our team includes ISO 9606-2 coded welders for precision manufacturing
- We provide exclusive UK-manufactured aluminium plate and bar coolers
- Our ISO 9001:2008 certified processes ensure consistent quality standards
- We guarantee rapid lead times with 24-48 hour emergency repair service
Associations and certifications
- ISO 9606-2
- ISO 9001:2008
What people say
Quickest lead times
Best solution
Successful cooling solutions
Preferred designer
Not many come close
Services
Oil Cooler Manufacturing
We design and produce custom oil coolers using aluminium plate and bar technology, engineered to withstand pressures up to 68 barg. Our ISO-certified manufacturing process ensures precision in high-ambient environments. Clients benefit from rapid prototyping and production using interchangeable components.
Charge Air Cooler Repairs
Our reconditioning service restores charge air coolers to original specifications through core replacement and pressure testing. We utilise existing header tanks to reduce costs while maintaining performance standards. Emergency repairs are completed within 6 working days for critical applications.
Bespoke Cooler Design
Using thermal prediction software, we create tailored cooling solutions for space-constrained or high-temperature environments. The ISO 9001-certified design process includes CAD modelling and reverse engineering. Clients receive comprehensive documentation from concept to final production.
Industrial Heat Exchangers
We manufacture and overhaul shell-and-tube, air-handling, and coil-type heat exchangers for refineries, processing plants, and offshore applications. Our services include re-tubing, gasket replacement, and chemical cleaning. All units undergo pressure testing to meet PED CAT 2 standards.
Motosport Cooler Manufacturing
Specialist production of lightweight, high-performance coolers for motorsport applications. We create compact units compatible with hydraulic and oil systems, featuring anti-corrosive treatments for extreme conditions. Bespoke designs meet strict FIA and motorsport safety regulations.
Questions
What types of industrial coolers do you manufacture?
We produce oil coolers, charge air coolers, water radiators, and intercoolers using aluminium plate and bar technology, with bespoke options for specialist applications.
Can you repair existing heat exchangers?
Yes, we offer reconditioning services including core replacement, pressure testing, and component refurbishment for most industrial heat exchanger types.
Do you provide emergency cooling solutions?
We offer urgent repair services with 24-48 hour turnaround for critical cooling system failures, including component replacement and system diagnostics.
What industries do you serve?
We support OEM manufacturers, commercial vehicle operators, rail companies, motorsport teams, and offshore industries with tailored thermal management systems.
Are your products ISO certified?
Our manufacturing processes comply with ISO 9001:2008 standards, with welders certified to ISO 9606-2 specifications for quality assurance.