Business Details
Expert Aircraft Repair & Maintenance Services
A C S Aviation Industries is a UK CAA 145, EASA 145 and FAA 145 approved repair station with over two decades of combined technical expertise. Our purpose-built 20,000 sq ft facility near London Stansted Airport specialises in structural component repairs for Boeing and Airbus aircraft, including flaps, ailerons, elevators, rudders, radomes, and composite panels. Our team of technicians with an average of 25 years' experience delivers precision repairs and industry-leading turnaround times. We provide comprehensive inspection, repair and overhaul capabilities for cargo doors, spoilers, winglets, fairings, slats, main entry doors and landing gear doors.Our Part 21G certification enables manufacturing of aircraft seating, CNC machined parts, composite bonded structures, electrical assemblies and kitting solutions. Clients benefit from our technical expertise in compliance with applicable service bulletins and airworthiness directives, ensuring components meet British Airways fleet standards. As a single-source supplier, we offer engineering support from prototype to large-scale production for commercial, VIP and military aircraft requirements.
Services
Aircraft Structural Repairs
Component Overhaul
Composite Panel Repair
Flight Control Maintenance
Aircraft Door Servicing
Radome Repair
CNC Machining Services
Electrical Harness Assembly
Aircraft Seating Manufacturing
Sheet Metal Fabrication
Highlights and features
- 25-year average technician experience in aviation structural repairs
- Purpose-built 20,000 sq ft facility near London Stansted Airport
- Industry-leading turnaround times for component repairs
- Single-source supplier with Part 21G manufacturing capabilities
- Compliance with all applicable service bulletins and airworthiness directives
Associations and certifications
- UK CAA 145
- EASA 145
- FAA 145
- UK CAA Part 21G
What people say
Technical expertise
On-time delivery
Workmanship standard
Market potential maximisation
Confidence in compliance
Services
Aircraft Structural Repairs
Specialised repair of Boeing and Airbus structural components including flaps, ailerons, elevators and rudders. Our EASA and FAA certified technicians use advanced composite bonding techniques for damaged panels and fairings. Clients benefit from precise engineering solutions that restore structural integrity while maintaining airworthiness compliance.
Component Overhaul
Comprehensive overhaul of aircraft components including cargo doors, landing gear doors and winglets. Our CAA-approved processes ensure complete inspection, repair and testing of flight control surfaces. We maintain strict adherence to maintenance manuals and service bulletins during complete disassembly and reconditioning processes.
Composite Panel Repair
Advanced composite structure repair for damaged fairings and panels using autoclave curing and resin transfer moulding. Our technicians restore complex composite geometries while maintaining original strength characteristics. We perform thorough non-destructive testing to verify repair integrity before final certification.
Flight Control Maintenance
Specialised servicing of flight control surfaces including spoilers, slats and elevators. Our facility handles complete disassembly, damage assessment and precision rework of hydraulic actuators and control linkages. We ensure proper balance and movement characteristics are restored to meet original equipment manufacturer specifications.
Aircraft Door Servicing
Comprehensive repair and overhaul of main entry doors, cargo doors and emergency exits. Our engineers address structural damage, seal replacement and actuator servicing while maintaining pressure integrity. We perform operational testing to ensure proper opening/closing sequences and emergency deployment functionality.
Questions
What aircraft components do you repair?
We repair structural components for Boeing and Airbus aircraft including flaps, ailerons, elevators, rudders, radomes, cargo doors, landing gear doors and composite panels.
Are you certified by aviation authorities?
Yes, we hold UK CAA 145, EASA 145, FAA 145 and UK CAA Part 21G approvals for aircraft component repair and manufacturing.
What is your typical turnaround time?
Our industry-leading turnaround times vary by component complexity but we prioritise urgent repairs while maintaining strict quality standards.
Do you handle military aircraft components?
Yes, our capabilities include repair and manufacturing solutions for commercial, VIP and military aircraft requirements.
Can you manufacture replacement parts?
Our Part 21G certification enables manufacturing of aircraft seating, CNC machined parts, composite structures and electrical assemblies to original specifications.
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Reviews (2)
Roderick Dykes
Jun 25, 2021
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Got there early to pick up. Goods weren't ready but they were very helpful and sorted goods out. Left there before the time i was meant to arrive
Steve Bonham
Jun 19, 2018
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Great airfield, well maintained and operated. We called in to buy, and then collect an aircraft (private sale, not related to the business). Excellent service throughout.
